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MNTEngineering & fabrication

Shutdowns, turnarounds and breakdowns.

Structured maintenance and shutdown execution for operating plants. Mechanical, structural and piping trades work alongside Redsafe's own HSE function on the same scope.

LOISOLATED · LOCKED · TAGGEDPOSITIVE ISOLATIONBLOCK VALVEVESSELSHUTDOWN ISOLATION · SCHEMATIC
MNT-DWG-01 · Illustrative
Shutdown sequence · Stop, isolate, execute, restart

Back online
on time.

  1. 01 Plan

    The critical path, first.

    Work packages, crews, materials and permits are planned against the shutdown window before the plant stops.

  2. 02 Isolate

    Locked out. Tagged.

    The plant is shut down, isolated and locked out under the site's permit-to-work system before any work starts.

  3. 03 Execute

    Around the clock.

    Mechanical, structural and piping crews work the scope in parallel, on dual-crew 24-hour shifts where the window demands it.

  4. 04 Close out

    Packages signed.

    Each work package is inspected and signed off, and isolations are removed in a controlled sequence.

  5. 05 Restart

    Flow restored.

    The plant is reinstated and brought back on line, with Redsafe's HSE function on the same scope.

  6. 06 Report

    Documented.

    Close-out records are handed over. On a power station analyzer turnaround, the handover window was cut by 18 hours.

Maintenance & shutdowns

Planned shutdowns,
turnarounds, breakdowns.

Trades
Mechanical · structural · piping · welding
Execution
Dual-crew 24-hour shifts where the window demands it
HSE
In-house HSE management on the same scope
Reference
Analyzer unit turnaround: handover window cut by 18 hours
Scope of work

What we deliver.

MNT.01Planned shutdown and turnaround executionPlanned
MNT.02Dual-crew 24-hour shift executionPlanned
MNT.03Mechanical plant maintenancePlanned
MNT.04Structural repairs and modificationsPlanned
MNT.05Emergency breakdown responseReactive
MNT.06Pipe replacement and reroutingReactive
MNT.07Corrosion repairs and reinforcementReactive
Technical data
Work typesPlanned shutdowns · Turnarounds · Breakdowns
TradesMechanical · Structural · Piping · Welding
HSEIn-house HSE management available on the same scope
BreakdownsEmergency breakdown response with mechanical, structural and piping trades
ReferencePower station analyzer unit turnaround: dual-crew 24-hour shifts, handover window cut by 18 hours
Talk to an engineer

Send drawings, quantities or a problem description. An engineer will review the scope before quoting.

Start a project
In the workshop and on site

Maintenance & Shutdowns in practice.

Golden-hour wide shot along an elevated steel walkway between large-bore pipe racks at a petrochemical plant
Macro of gloved hands holding a stainless fillet weld gauge against a clean weld on a grey-primed steel beam, chalk marks, shallow depth of field
Typical applications

Where this work is used.

Industry

Mining & Minerals Processing

Plant structures, platework and pipework for abrasive, continuous-duty mining and processing operations.

Mining & Minerals Processing
Industry

Energy & Power Generation

Solar PV and battery storage construction, plus high-pressure piping, structural supports and turnaround execution for generation assets.

Energy & Power Generation
Industry

Petrochemical & Refining

Process infrastructure, stainless fabrication and piping for high-corrosion plant environments.

Petrochemical & Refining
Industry

Oil & Gas Infrastructure

Fuel terminal pipeline networks, SMP installations and fire protection for oil and gas facilities.

Oil & Gas Infrastructure
Industry

Industrial Manufacturing

Mezzanines, equipment supports, skids, stainless piping and fire protection for production facilities.

Industrial Manufacturing
HSE

Safety on the same scope

Risk assessment, HSE file and site HSE officers provided by Redsafe alongside the maintenance & shutdowns work.

HSE management
Project record

Maintenance & Shutdowns projects.

PRJ-01 · Illustrative
Eskom · Lethabo Power StationEnergy & Power Generation

Analyzer Unit Turnaround

Type
Turnaround
Programme
On time
Safety
0 incidents
Maintenance & Shutdowns

Send us the scope.

Drawings, a bill of quantities or a description of the problem. An engineer reviews every enquiry and comes back to you directly.

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