Mining & Minerals Processing
Plant structures, platework and pipework for abrasive, continuous-duty mining and processing operations.
Mining & Minerals Processing- Home
- Capabilities
- Fabrication & Welding
FABEngineering & fabrication
Plate to part. Coded welding, carbon to exotic.
Certified plate supplied as stock sizes or cut to size and profiled, plate work and engineered parts for industrial operations, welded to qualified procedures by coded welders — from carbon steel to duplex, nickel alloys and titanium.
FAB-DWG-01 · Illustrative
Fabrication sequence · Plate to part
Plate
Plate
to part.
- 01 Plate
Certified from the start.
Plate is supplied with its EN 10204 3.1 Mill Test Certificate. The heat number is recorded before the first cut.
- 02 Cut
Profiled to drawing.
Parts are nested on the plate and cut by CNC plasma, oxy-fuel or laser, or by guillotine and saw.
- 03 Trace
The heat number moves with the part.
Each cut part is marked so its material can be traced back to the certificate, through fabrication and into the data book.
- 04 Weld
Root, fill and cap.
Joints are prepared and welded pass by pass to a qualified WPS by coded welders — carbon steel to duplex, nickel alloys and titanium.
- 05 Inspect
Tested, not assumed.
Welds are visually inspected and tested by NDT, and the results are recorded against each joint.
- 06 Release
Into the data book.
NDT reports and AIA sign-off are compiled into the QCP data book with the part.
Fabrication & welding
Carbon to exotic.
Carbon to exotic.
Coded to the procedure.
- Codes
- ASME IX · ISO 9606-1 / ISO 15614-1 · AWS D1.1 / D1.6 · API 1104
- Materials
- Duplex · nickel alloys · Cr-Mo · titanium · Cu-Ni · aluminium
- Plate
- Stock sizes or cut to size, with EN 10204 3.1 certificates
- Cutting
- CNC plasma · oxy-fuel · laser · guillotine · saw
Scope of work
What we deliver.
FAB.01Plate rolling and formingFabrication
FAB.02Ducting and ventilation systemsFabrication
FAB.03Chutes, hoppers and binsFabrication
FAB.04Heavy-duty base framesFabrication
FAB.05Modular skids and framesFabrication
FAB.06Equipment guards and protective housingsFabrication
FAB.07Custom brackets and engineered componentsFabrication
FAB.08Plate supply in stock sizesPlate supply
FAB.09Cut-to-size and profiled plate to drawingsPlate supply
FAB.10Mild steel, wear-resistant and stainless platePlate supply
FAB.11Mill Test Certificates (EN 10204 3.1) with supplyPlate supply
FAB.12CNC plasma, oxy-fuel and laser cutting; guillotine and saw cuttingPlate supply
FAB.13SMAW (stick), GTAW (TIG), GMAW (MIG) and FCAWWelding
FAB.14Carbon, stainless and exotic alloy weldingWelding
FAB.15Duplex and super duplex stainless steelsWelding
FAB.16Nickel alloys (Inconel, Incoloy, Hastelloy, Monel)Welding
FAB.17Cr-Mo alloy steels (P11, P22, P91) with preheat and PWHTWelding
FAB.18Titanium, copper-nickel and aluminiumWelding
FAB.19Segregated stainless / alloy fabrication zoneWelding
FAB.20Welder qualification testingWelding
FAB.21Shutdown and maintenance welding supportWelding
Technical data
| Processes | SMAW · GTAW · GMAW · FCAW |
|---|---|
| Welding codes | ASME IX · ISO 9606-1 / ISO 15614-1 · AWS D1.1 / D1.6 · API 1104 |
| Materials | Carbon steel · Stainless · Duplex / super duplex · Nickel alloys · Cr-Mo (P11, P22, P91) · Titanium · Cu-Ni · Aluminium |
| Plate supply | Stock sizes or cut to size · mild, wear-resistant and stainless · EN 10204 3.1 certificates |
| Cutting | CNC plasma · Oxy-fuel · Laser · Guillotine · Saw |
| Procedures | Qualified WPS and PQR |
| Welders | Qualification-tested welders, dedicated quality & welding specialist |
| Inspection | NDT reports and AIA sign-off compiled into QCP data books |
| Standards | Procedures governed by welding engineers to internationally recognised standards |
Talk to an engineer
Send drawings, quantities or a problem description. An engineer will review the scope before quoting.
Start a projectIn the workshop and on site
Fabrication & Welding in practice.
Typical applications
Where this work is used.
Bulk Materials Handling
Chutes, hoppers, conveyors and support steel for moving material at volume.
Bulk Materials HandlingPetrochemical & Refining
Process infrastructure, stainless fabrication and piping for high-corrosion plant environments.
Petrochemical & RefiningIndustrial Manufacturing
Mezzanines, equipment supports, skids, stainless piping and fire protection for production facilities.
Industrial ManufacturingSafety on the same scope
Risk assessment, HSE file and site HSE officers provided by Redsafe alongside the fabrication & welding work.
HSE management
Fabrication & Welding
Send us the scope.
Drawings, a bill of quantities or a description of the problem. An engineer reviews every enquiry and comes back to you directly.
Office+27 10 745 5952
Cell+27 68 007 6722
WhatsAppMessage us
Emailinfo@redsafe.co.za
BaseKya Sand, Randburg