Redsafe

Fabricate. Install. Protect.

Engineering, procurement, fabrication and installation for mining, petrochemical and energy clients. ISO 9001, 45001 and 14001 certified, Level 1 B-BBEE, with HSE management in-house.

Workshop sequence · Piping

From bevel
to sign-off.

  1. 01 Fit-up

    Bevel, align, tack.

    Carbon or stainless pipe is bevelled, aligned on turning rolls and tacked with an open root.

  2. 02 Root pass · GTAW

    The root, by TIG.

    A qualification-tested welder lays the root to an approved welding procedure (WPS / PQR) while the pipe rolls.

  3. 03 Fill & cap · SMAW

    Built to full section.

    Fill and cap passes complete the joint in the workshop, under controlled conditions rather than at height on site.

  4. 04 Inspection · VT & NDT

    Checked against procedure.

    Visual inspection, then non-destructive testing. Every report goes into the spool's Quality Control Pack.

  5. 05 Pressure test

    Filled, pressurised, held.

    Hydrostatic or pneumatic testing, signed off by the Approved Inspection Authority before dispatch.

  6. 06 Release

    Ready for site.

    Released with its QCP data book: mill certificates, NDT reports, hydro-test logs and ITPs. Packed for site or for export.

Piping systems

Built in the workshop.
Proven before site.

Materials
Carbon steel · Stainless steel
Welding
SMAW · GTAW · GMAW · FCAW to approved WPS / PQR
Testing
NDT · hydrostatic · pneumatic, AIA sign-off
Records
PMI · Mill Test Certificates · QCP data book
Redsafe at a glance

One accountable contractor from engineering to a commissioned plant. Safety, quality and environment run on certified systems.

Close, low-angle shot of a welder in navy flame-resistant overall MIG-welding a fillet weld on a heavy I-beam
Safety0

LTIs, MTCs and fatalities recorded across referenced projects

Safety1M+

Consecutive safe man-hours: more than 1,000,000 without a lost-time injury

Delivery100%

On-time delivery across referenced projects

Mobilisation960+

Personnel legally mobilised at peak on African infrastructure projects (team experience)

QualityISO 9001Quality management system
SafetyISO 45001Occupational health & safety
EnvironmentISO 14001Environmental management
TransformationLevel 1 B-BBEE100% Black female-owned
HSE peopleSACPCMO · NEBOSHRegistered & qualified safety personnel
Capabilities

Nine disciplines. One accountable team.

Seven engineering, construction and fabrication disciplines and two risk disciplines, contracted alone or combined into a single EPC(M) package.

All capabilities
  • ABCD+0.000+5.000+9.000+11.000LINE 01 · INSULATED6 5006 5006 500GRID A–D · 19 500RS-GA-001 · REV 0PIPE RACK — ILLUSTRATIVE

    Technical review, detailing, constructability, certified procurement and export logistics.

    Engineering & Procurement
  • DIAGONAL · TENSIONTOP CHORDBOTTOM CHORDBEARINGCL

    Fabrication and erection of plant structures, pipe racks and access steel.

    Structural Steel
  • SPOOL LENGTHGATE VALVEBRANCH · FLANGEDFIELD WELDWN FLANGENISOMETRIC · SP-01

    Carbon and stainless process piping, spool fabrication, tie-ins and testing.

    Piping Systems
  • LASER ALIGNMENTCOUPLINGPUMPMOTORBASEPLATEGROUTCL

    Pumps, valves, heat exchangers, conveyors and skids — set, aligned, commissioned.

    Mechanical Installation
  • αtCAPFILL PASSESROOT PASSROOT FACEGAPSINGLE-V BUTT · SECTION

    Plate supply and profiling, platework, chutes and skids. Coded welding incl. exotic alloys.

    Fabrication & Welding
  • LOISOLATED · LOCKED · TAGGEDPOSITIVE ISOLATIONBLOCK VALVEVESSELSHUTDOWN ISOLATION · SCHEMATIC

    Planned shutdowns, turnarounds, structural repairs and breakdown response.

    Maintenance & Shutdowns
  • TILTPV MODULES · 2PDRIVEN PILEROW PITCHINVERTER · BESS STATIONPV TABLE · SECTION A-A · ILLUSTRATIVE

    Solar PV, battery storage and power plant construction: engineering drawings, equipment supply and complete build.

    Power & Solar Plants
  • CONSEQUENCE →LIKELIHOOD →INTOLERABLE · STOPCONTROL REQUIREDACCEPTABLE · MONITOR

    Risk assessment, HSE files, audits, management systems and site HSE personnel.

    HSE Management
  • ALARM VALVEPRESSURE GAUGERANGE PIPESPRINKLER HEADDISCHARGE PATTERNRISER

    Assessment, design, installation and maintenance of sprinkler, suppression and detection.

    Fire Systems
ENG · IllustrativeABCD+0.000+5.000+9.000+11.000LINE 01 · INSULATED6 5006 5006 500GRID A–D · 19 500RS-GA-001 · REV 0PIPE RACK — ILLUSTRATIVE

Engineering & Procurement

Technical review, detailing, constructability, certified procurement and export logistics.

  • Technical review
  • Detailing coordination
  • Constructability assessment to international codes
  • Workshop isometric drafting
  • Global vendor coordination
  • Raw material procurement
Explore engineering & procurement
STR · IllustrativeDIAGONAL · TENSIONTOP CHORDBOTTOM CHORDBEARINGCL

Structural Steel

Fabrication and erection of plant structures, pipe racks and access steel.

  • Heavy and light structural steel fabrication
  • Columns, beams, trusses and gantries
  • Pipe racks and structural supports
  • Platforms, walkways, staircases and handrails
  • Mezzanine floors and equipment support structures
  • Secondary steel and bracing systems
Explore structural steel
PIP · IllustrativeSPOOL LENGTHGATE VALVEBRANCH · FLANGEDFIELD WELDWN FLANGENISOMETRIC · SP-01

Piping Systems

Carbon and stainless process piping, spool fabrication, tie-ins and testing.

  • Process piping fabrication
  • High-pressure carbon steel piping
  • Stainless steel sample loops
  • Pipe spool fabrication (workshop-based)
  • Pipe bending, profiling and rolling
  • Pipe supports and expansion systems
Explore piping systems
MEC · IllustrativeLASER ALIGNMENTCOUPLINGPUMPMOTORBASEPLATEGROUTCL

Mechanical Installation

Pumps, valves, heat exchangers, conveyors and skids — set, aligned, commissioned.

  • Pump installation and laser alignment
  • Valve installation and maintenance
  • Heat exchanger installation
  • Conveyor system installation
  • Skid-mounted system assembly
  • Mechanical equipment setting and grouting
Explore mechanical installation
FAB · IllustrativeαtCAPFILL PASSESROOT PASSROOT FACEGAPSINGLE-V BUTT · SECTION

Fabrication & Welding

Plate supply and profiling, platework, chutes and skids. Coded welding incl. exotic alloys.

  • Plate rolling and forming
  • Ducting and ventilation systems
  • Chutes, hoppers and bins
  • Heavy-duty base frames
  • Modular skids and frames
  • Equipment guards and protective housings
Explore fabrication & welding
MNT · IllustrativeLOISOLATED · LOCKED · TAGGEDPOSITIVE ISOLATIONBLOCK VALVEVESSELSHUTDOWN ISOLATION · SCHEMATIC

Maintenance & Shutdowns

Planned shutdowns, turnarounds, structural repairs and breakdown response.

  • Planned shutdown and turnaround execution
  • Dual-crew 24-hour shift execution
  • Mechanical plant maintenance
  • Structural repairs and modifications
  • Emergency breakdown response
  • Pipe replacement and rerouting
Explore maintenance & shutdowns
PWR · IllustrativeTILTPV MODULES · 2PDRIVEN PILEROW PITCHINVERTER · BESS STATIONPV TABLE · SECTION A-A · ILLUSTRATIVE

Power & Solar Plants

Solar PV, battery storage and power plant construction: engineering drawings, equipment supply and complete build.

  • Site layout and general arrangement drawings
  • Mounting structure and foundation drawings
  • Civil, structural and mechanical design coordination
  • Constructability review to internationally recognised codes
  • Electrical design coordinated with registered specialist partners
  • PV modules, inverters and mounting structures
Explore power & solar plants
HSE · IllustrativeCONSEQUENCE →LIKELIHOOD →INTOLERABLE · STOPCONTROL REQUIREDACCEPTABLE · MONITOR

HSE Management

Risk assessment, HSE files, audits, management systems and site HSE personnel.

  • Risk assessment
  • HSE audit
  • HSE management system
  • HSE file
  • HSE professional placement
  • Incident investigation
Explore hse management
FPS · IllustrativeALARM VALVEPRESSURE GAUGERANGE PIPESPRINKLER HEADDISCHARGE PATTERNRISER

Fire Systems

Assessment, design, installation and maintenance of sprinkler, suppression and detection.

  • Assessment & inspection
  • Design & planning
  • Installation
  • Maintenance
  • Sprinkler systems
  • Suppression & detection
Explore fire systems
EPC(M) delivery model

Engineering to commissioning, under one structure.

Engineering, procurement, fabrication and installation sit with one contractor. Fewer interfaces, less coordination risk, and one party accountable for the result.

  1. E · Engineering

    Engineer

    Technical review, detailing and constructability to international codes.

    • Technical review
    • Isometric drafting
    • Constructability
  2. P · Procurement

    Procure

    Certified material, vendor coordination and logistics planning.

    • Mill Test Certificates
    • PMI on intake
    • Logistics planning
  3. F · Fabrication

    Fabricate

    Controlled workshop fabrication and full test-assembly before dispatch.

    • Coded welding · WPS / PQR
    • NDT & pressure testing
    • AIA sign-off
  4. I · Installation

    Install

    Erection, piping, mechanical installation and heavy lifts, locally or cross-border.

    • Steel erection
    • Shutdown tie-ins
    • Engineered lifts
  5. C · Commissioning

    Hand over

    Commissioning support with a complete quality record.

    • QCP data books
    • ITPs & test logs
    • Handover
HSE · QA/QC · continuous

A dedicated HSE manager on every project footprint, SACPCMO-registered and NEBOSH-qualified safety personnel, and QA/QC under ISO 9001, 45001 and 14001 certified systems from mobilisation to close-out.

Industries

Built for demanding operating environments.

MIN5 capabilities

Mining & Minerals Processing

Plant structures, platework and pipework for abrasive, continuous-duty mining and processing operations.

  • Structural steel and platework
  • Chutes, hoppers and bins
  • Conveyor installation
  • Shutdowns and upgrades
Mining & Minerals Processing
PWR5 capabilities

Energy & Power Generation

Solar PV and battery storage construction, plus high-pressure piping, structural supports and turnaround execution for generation assets.

  • Solar PV and BESS construction
  • High-pressure carbon steel piping
  • Stainless sample loops
  • Turnarounds
Energy & Power Generation
PET4 capabilities

Petrochemical & Refining

Process infrastructure, stainless fabrication and piping for high-corrosion plant environments.

  • Process equipment support grids
  • Stainless vessel and blender components
  • Supply and return lines
  • AIA-inspected fabrication
Petrochemical & Refining
O&G4 capabilities

Oil & Gas Infrastructure

Fuel terminal pipeline networks, SMP installations and fire protection for oil and gas facilities.

  • Fuel terminal pipework
  • SMP installations
  • Flange management and controlled bolting
  • Deluge and foam systems
Oil & Gas Infrastructure
BMH3 capabilities

Bulk Materials Handling

Chutes, hoppers, conveyors and support steel for moving material at volume.

  • Chutes, hoppers and bins
  • Conveyor installation
  • Platforms and walkways
  • Liner and wear plate
Bulk Materials Handling
MFG4 capabilities

Industrial Manufacturing

Mezzanines, equipment supports, skids, stainless piping and fire protection for production facilities.

  • Mezzanines and equipment supports
  • Modular skids
  • Stainless piping
  • Sprinkler systems
Industrial Manufacturing
Projects

Project record.

Referenced projects in power generation and petrochemicals, delivered on time or within programme with zero recordable safety incidents.

All projects
PRJ-01 · Illustrative
Eskom · Lethabo Power StationEnergy & Power Generation

Analyzer Unit Turnaround

Type
Turnaround
Programme
On time
Safety
0 incidents
PRJ-02 · Illustrative
Sasol PROXAPetrochemical & Refining

Process Infrastructure Supply

Type
Offsite fabrication & supply
Programme
Within programme
Safety
0 incidents
PRJ-03 · Illustrative
SasolPetrochemical & Refining

Mechanical Vessel & Silo Blenders Supply

Type
Stainless fabrication & supply
Programme
Within programme
Safety
0 incidents
PRJ-04 · Illustrative
Sasol · DHT PlantPetrochemical & Refining

DHT Plant Supply & Return Lines

Type
Piping & structural supply
Programme
Within programme
Safety
0 incidents
Quality inspector in white hard hat, safety glasses and orange hi-vis vest checking a circumferential butt weld on a pipe spool with a weld gauge, clipboard with an inspection test plan, workshop softly blurred
αtCAPFILL PASSESROOT PASSROOT FACEGAPSINGLE-V BUTT · SECTION
FAB-DT-01 · IllustrativeButt weld · section
Quality assurance & asset integrity

Every joint traceable. Every spool documented.

Welding to qualified WPS and PQR, material traced from mill certificate to installation, and a Quality Control Pack that ships with every consignment.

SMAWStick · site & structural
GTAWTIG · stainless & root passes
GMAWMIG · workshop production
FCAWFlux-cored · heavy sections
Material traceabilityPositive Material Identification (PMI) on structural steel, piping and flanges · Mill Test Certificates tracked from intake to installation
Welding codesASME IX · ISO 9606-1 / ISO 15614-1 · AWS D1.1 / D1.6 · API 1104
Exotic alloysDuplex & super duplex · nickel alloys (Inconel, Incoloy, Hastelloy, Monel) · Cr-Mo P11 / P22 / P91 · titanium · Cu-Ni · aluminium
Weld governanceQualified WPS / PQR · coded welders · dedicated quality & welding specialist
InspectionNDT · hydrostatic and pneumatic testing · Approved Inspection Authority (AIA) sign-off
HandoverQCP data books: NDT reports, hydro-test logs, Inspection & Test Plans
SystemsISO 9001 · ISO 45001 · ISO 14001 certified
Fabrication & welding
HSE management

Safety, run as a management system.

ISO 45001 certified, with SACPCMO-registered and NEBOSH-qualified safety personnel. Nine HSE services run as a closed loop on Redsafe's own scopes or as a standalone service.

HSE management

Assess. Identify hazards and establish the risk profile before work starts.

Risk Assessment

Baseline, issue-based and task-based risk assessments that rank hazards and define the controls each activity needs.

HSE Audit

Independent audits of sites, contractors and systems against legal requirements and the client's own standards.

Plan. Turn the risk profile into a documented, compliant system.

HSE Management System

Design and implementation of a structured HSE management system, built on Redsafe's own ISO 45001 and ISO 14001 certified systems.

HSE File

Compilation and upkeep of project health and safety files for contractors and principal contractors.

Control. Put competent people, equipment and training on site.

HSE Professional Placement

SACPCMO-registered, NEBOSH-qualified HSE officers and managers placed on projects and operations, short or long term.

Personal Protective Equipment

Specification and supply of PPE matched to the assessed risks of the task.

Induction & Training Videos

Site-specific induction and training content so every worker starts with the same understanding.

Monitor. Keep controls effective for the life of the work.

HSE Services Retainer

Ongoing HSE support on a retainer: inspections, reporting, document control and advice on call.

HSE Audit (ongoing)

Scheduled follow-up audits that track close-out of findings.

Improve. Learn from every event and close the loop.

Accident & Incident Investigation

Structured investigation of incidents and near misses to establish root cause and corrective action.

Wide shot of a large structural steel fabrication hall: heavy I-beam assemblies on trestles, three welders at stations with small arcs, yellow overhead gantry crane, polished concrete floor, daylight from high windows, organised and clean
Workshop & fabrication infrastructure

Built for volume. Ready for export.

A fabrication facility in Kya Sand, Johannesburg, configured for high-volume structural and mechanical manufacturing. Components are test-assembled, packed and containerised before dispatch, so they clear receiving inspection and install quickly at site.

AddressTrevallyn Industrial Park East, Cnr River Rd & Hyskraan Cl, Kya Sand, 2163
ProcessesCutting · welding · assembly · modular fabrication
Before dispatchTest-assembly · protective packaging · containerisation
ExportDocumentation control · freight coordination · destination support
MarketsSouth Africa · Africa · international export
About Redsafe

Leadership that has run major capital projects.

200+

Years of combined leadership experience across mining, petrochemical, power and infrastructure projects, led by a Pr.Eng, a Pr.QS and an ECSA-registered Lifting Machinery Inspector.

Commitment

Excellence on every project, with the highest standards in safety, quality and efficiency.

Care

For the well-being of our team, our clients and the communities we work in.

Respect

The foundation of every interaction, inside the company and out.

Accountability

We own our actions and responsibilities, transparently and reliably.

Integrity

Business conducted with honesty, fairness and ethical standards.

About Redsafe
Insights

Technical notes from the workshop and site.

Practical guidance on fabrication, piping, shutdowns, lifting and construction health and safety in South Africa.

All insights
NDT technician performing phased-array ultrasonic testing on a pipe butt weld, probe on couplant, instrument screen showing a scan
Quality2 min

NDT for welded steel and piping: VT, PT, MT, UT and RT compared

Safety officer at a site container desk paging through a thick lever-arch Health & Safety File, appointment letters and a site plan
HSE3 min

Construction Regulations 2014: what belongs in a contractor's Health & Safety File

Overhead view of piping isometric drawings on a table with weld numbers highlighted, a calculator, a tape measure and a short pipe offcut
Piping5 min

Diameter-inches explained: how piping contractors measure and price welding

Free engineering tools
FAQ

Common questions.

All questions
What does Redsafe do?

Redsafe Group is a multi-disciplinary industrial contractor delivering engineering, procurement, fabrication and installation (EPC(M)). Its disciplines are structural steel, piping systems, mechanical installation, fabrication and coded welding, maintenance and shutdowns, power and solar plant construction, HSE management and fire system engineering.

Which industries does Redsafe work in?

Mining and minerals processing, energy and power generation, petrochemical and refining, oil and gas infrastructure, bulk materials handling and industrial manufacturing. Redsafe also works in water, infrastructure, telecommunications, agriculture and general construction.

Is Redsafe ISO certified?

Yes. Redsafe is ISO 9001 (quality), ISO 45001 (occupational health and safety) and ISO 14001 (environmental) certified. Certificates are included in the supplier onboarding pack.

What is Redsafe's B-BBEE level?

Redsafe is a Level 1 B-BBEE contributor and is 100% Black female-owned. The B-BBEE certificate is included in the supplier onboarding pack.

Which welding codes and materials does Redsafe work to?

Redsafe's welders and procedures are qualified to ASME IX, ISO 9606-1 / ISO 15614-1, AWS D1.1 / D1.6 and API 1104. Materials welded include carbon steel, stainless, duplex and super duplex, nickel alloys (Inconel, Incoloy, Hastelloy, Monel), Cr-Mo alloy steels (P11, P22, P91) with preheat and PWHT, titanium, copper-nickel and aluminium.

What is Redsafe's safety record?

Across the projects referenced in its company profile, Redsafe recorded zero lost-time injuries, medical treatment cases and fatalities, and more than one million consecutive safe man-hours.

How do I request a quotation?

Use the project enquiry form and attach drawings, a bill of quantities or a description of the scope. You can also call the office on +27 10 745 5952, WhatsApp +27 68 007 6722 or email info@redsafe.co.za. An engineer reviews every enquiry before quoting.

Start a project

Send us the scope.

Drawings, a bill of quantities or a description of the problem. An engineer reviews every enquiry and comes back to you directly.

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BaseKya Sand, Randburg
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